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Manildra Group trusts Flexshield for critical acoustic access solutions

PROJECT:

Centrifuge building access upgrade & Gluten Dryer 8 acoustic enclosure

INDUSTRY TYPE:

Food Manufacturing

CLIENT:

Manildra Group

LOCATION:

New South Wales

Initial project requirements:

As a repeat Flexshield customer, the Manildra Group were well aware of our team’s capabilities. They engaged us for two separate noise control solutions at their NSW facility:

  1. Centrifuge building walk-through upgrade
    Manildra required high performance acoustic doors to suit an aperture approximately 6350mm high x 5010mm wide. The door would need to accommodate operational access beneath gantry crane beams while reducing overall noise emissions.
  2. Acoustic enclosure for Gluten Dryer 8
    The GD8 area needed a full acoustic enclosure, including roof and wall absorption, to contain high-decibel noise and protect surrounding workers. This solution would also need to provide functional access, while withstanding potential point loads if roof access was needed.

Flexshield solution:

Centrifuge building: Sonic Access doors

Flexshield supplied and installed custom Rw46 Sonic Access double doors, designed to integrate into a reduced height opening below the existing gantry crane beams.

A removable bulkhead was installed above the doors, allowing the structure to adapt to site conditions while reducing the overall swing door height. The acoustic doors were delivered pre-hung in a structural portal frame, and powder-coated to our client’s chosen Dulux colour. They also included:

  • Heavy-duty steel skin construction
  • Mortice lock and lever handles in an emergency escape configuration
  • 12mm threshold plate and unique double-seal system for full perimeter sealing
  • NATA-tested acoustic performance to Rw46
  • Factory-assembled, and installed by Flexshield-trained technicians

Gluten Dryer 8: V100 acoustic airlock enclosure

To meet the noise attenuation needs of the GD8 area, Flexshield designed a V100 Sonic System airlock enclosure measuring approximately 6400mm high x 5500mm wide x 4000mm deep.

The enclosure was constructed using high-density Sonic System acoustic modular panel-V100 to create an absorptive room that maximises noise transmission loss. V100 panels were installed for the roof due to potential point loads and access requirements.

A single Rw46 Sonic Access acoustic door was incorporated for safe, secure entry. It included the same key performance features as the centrifuge building doors, allowing consistent acoustic protection across both project sites.

Results achieved:

By successfully delivering these two tailored solutions, Flexshield helped Manildra Group reduce onsite noise, maintain safe access, and future-proof their operations. They now enjoy:

  • A significant drop in operational noise levels in both the centrifuge and GD8 areas
  • Acoustic solutions customised to site conditions, including structural and crane clearance constraints
  • NATA-certified performance providing assurance to both operators and management
  • Fast, professional installation with minimal disruption to production

Flexshield’s experience and product range once again proved vital in meeting Manildra Group’s industrial acoustic needs.

For a detailed assessment and consultation, call Flexshield on 1300 799 969 or contact us online.