Creating a state-of-the-art acoustic welding bay with Flexshield products.
Welcome to our page on creating a state-of-the-art educational facility where innovation meets hands-on learning in the captivating realm of manufacturing processes. Flexshield acoustic welding bays safety reigns supreme as learners delve into the dynamic world of ultrasonic welding, free from traditional hazards. We will help you to create a facility that offers an immersive learning experience beyond textbooks, empowering students to conduct research, hone industry-relevant skills, and collaborate on projects shaping the future of welding technology.
Specifications Suited to Application
Our acoustic welding bays (also called welding booths), utilise a range of high-quality Australian-made products from Flexshield. These products are specifically tailored to meet the unique requirements of educational environments, especially in secondary and tertiary institutions.
Some products we may use to create a state-of-the-art acoustic welding bay include the Sonic System acoustic modular panel, WeldflexTM strip and sheet curtains, and FlexWeld welding mats. Each product offers a vast range of benefits that are particularly suited to the needs of educational institutions.
- Risk Management: Mitigate the inherent risks associated with welding processes, including exposure to metal particulates and toxic gases such as ozone, nitrogen oxides, and carbon monoxide.
- Noise Abatement: Feature a soundproof design to minimise noise pollution, fostering an ideal teaching and learning atmosphere within educational institutions.
- Quality Assurance: Backed by NATA-accredited test results, it provides educators and administrators with assurance of superior quality and performance.
- Customisation: Offer a modular system for seamless adaptation to educational facilities’ precise size and environmental requirements.
Performance/Features/Benefits
- Sonic System Partitions for welding environments in educational settings
- Weldflex™ welding strip curtains compliant with Australian Standards AS/NZS 3957:2014
- Weldflex™ curtains are six times thicker than conventional welding screen material.
- Tough and repairable with overlapped welding screen strips, allowing long fabrications to protrude through the screen.
- Free-hanging welding screen strips will reliably fall back in place, regardless of what goes through them.
- Kanga Certified Weldflex™ welding sheet curtains designed as a durable and industrial-strength replacement for 0.35mm welding sheet curtains.
- Weldflex™ 1mm sheet curtain is exceptionally durable and conforms to Australian Standards (AS/NZS 3957:2014)
- Welding screens and curtains come in several standard sizes and can be custom-made to suit exact requirements.
- Weldflex™ Welding Screens and curtains are virtually impossible to tear or burn and provide full welding screen protection by Australian Standards (AS/NZS 3957:2014)
- Partitions offer noise control and protection against radiation, fumes, welding smoke, and other occupational hazards.
- Partitions constructed with durability in mind and offer adaptability in design and arrangement.
- Environmental and anti-corrosive features, utilising high-density Rockwool and layers of anti-corrosion epoxy primer and heat-cured polyester, along with a hot galvanised base.
Materials Used to Create an Acoustic Welding Bay:
To construct a Flexshield acoustic welding bay, we utilise Sonic System Partitions, welding curtains, and Flexweld Floor mats. Our components are engineered for easy assembly, modification, and expansion, accommodating the evolving needs of educational institutions.
Acoustic Welding Bay Walls
Our Sonic System V50 Acoustic Welding Bay wall partition is specifically tailored for welding bays.
- Construction: Pre-finished steel and Rockwool sandwich panel construction, ensuring durability and acoustic insulation.
- Design: Internal faces feature perforated steel for noise reduction, while the external face boasts solid steel sheeting for added strength.
- Colour Options: Available in Dulux Grey Nurse or customised to the customer’s preference.
- Additional Features: Sandwich panels capped in 2mm steel channel, finished in Galvabond or powder-coated as per customer’s choice.
Steel Support System
We utilise robust steel support systems to ensure the structural integrity of our acoustic welding bays.
- Specification: 35 x 35 x 2 RHS, available in Galvabond or powder-coated finishes to match the aesthetic preferences of our clients.
Welding Curtains
Our Flexshield WeldflexTM curtains provide additional safety and flexibility within welding bays.
- Options: Choose from Concertina Sheet Curtains or Strip Curtains, both fabricated from AS3957 complying products, ensuring durability and compliance with industry standards.
- Features: Curtains offer ease of installation and maintenance, with options for customisation to meet specific requirements.
The Floor of the Welding Bay
The floor of our welding bays is equipped with Flexshield Welding Mats, designed for safety and durability.
- Features: Nonconductive, non-slip, and anti-fatigue, reducing the risk of electric shock and providing a comfortable working surface for welders.
- Specifications: Available in various sizes, with high visibility yellow borders for enhanced safety.
Extraction for the Acoustic Welding Bay
Our telescopic fume arms, connected to a central extraction system, ensure a clean and safe working environment.
Features: Composite hoods, adjustable telescopic action, and optional floor-mounted/mobile units, offering flexibility and efficiency in fume extraction.
Worktables/Tanks for Acoustic Welding Bays
We offer a comprehensive range of custom benches tailored to the specific needs of our clients.
- Options: Welding tables, oxy tables, gas cutting tables, quench tanks, and downdraft tables, fabricated to the highest standards of quality and durability.
