Trade Training Centre welding bays require careful coordination between the workshop layout, training activities, building works and specialist components. Bay dimensions, access, instructor visibility, separation between work areas and relevant Australian Standards all need to be considered early so installation can proceed smoothly on site.

Flexshield welding bay components can be supplied individually or combined as part of a complete welding bay package for new builds, workshop upgrades and refurbishment projects. The range includes acoustic panels, welding screens, clear visibility barriers, floor protection and fume extraction options, allowing each bay to be configured around the available space, equipment and training activities.

Early coordination also helps ensure wall panels, screens, flooring, extraction equipment and adjoining building works are compatible before installation begins. Flexshield can assist with product selection, layout requirements and installation planning to help builders and contractors coordinate the welding bay package with the wider project.

The key performance characteristics, compliance information and typical applications for each product are summarised below to support product selection, procurement and installation planning.

Compliance

Independent testing and verified product performance help builders and contractors confirm that welding and grinding bay components meet project requirements before procurement and installation.

Many Flexshield products used in Sonic acoustic welding and grinding bays have undergone independent testing to relevant Australian and international standards where applicable. This includes the Sonic System acoustic modular panel range and SonicClear PVC strip curtains used in grinding applications.

Depending on the products selected, testing and compliance may include:

• AS/NZS ISO 717.1 for airborne sound insulation performance

• AS/NZS 3957 for welding screens and curtains used to protect surrounding work areas from welding hazards

• AS/NZS 2978:1995 for welding mats used to provide floor protection in welding environments

Compliance information, acoustic ratings and product-specific test data are available within individual product specifications. These documents can support product selection, procurement, project documentation and coordination with consultants, subcontractors and other trades before installation begins.

Project drawings and installation information

Flexshield provides practical project documentation to help builders and contractors coordinate welding and grinding bays before installation begins.

Available information can include shop drawings, project-specific layout drawings, product data, dimensions, fixing requirements, installation details and compliance documentation. These resources help project teams coordinate Flexshield products with surrounding building works, equipment locations and other trades.

If additional information is required for your project, contact the Flexshield team and the relevant drawings or documentation will be provided within one business day.

Project scope and product requirements

Use the table below to review typical products and project requirements for Flexshield welding and grinding bays. The complete table can be copied into project documentation, scopes of work, procurement schedules or subcontractor packages, or individual sections can be selected to suit the requirements of the project.

Project-specific requirements may vary depending on the workshop layout, selected products, adjoining building works and services. Flexshield can assist with product selection, shop drawings, project-specific layouts and coordination information before manufacture and installation. Flexshield welding and grinding bay components can be supplied in kit form for installation by the builder or contractor, or Flexshield can arrange installation as part of the project. Installation requirements should be confirmed during project planning so responsibilities and site coordination can be established before manufacture. Indicative lead times vary depending on product selection, project size and current manufacturing schedules.

As a guide, complete acoustic welding or grinding bays may require approximately 4 to 6 weeks for manufacture following approval of shop drawings. Weldflex™ welding strip curtains, Weldflex™ welding sheet curtains and FlexWeld floor mats may generally require around 2 to 3 weeks. Timing should be confirmed with Flexshield for each project before procurement or programme dates are finalised.

For additional information or project-specific assistance, contact Flexshield on 1300 799 969 or enquiry@flexshield.com.au.

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Site preparation and installation requirements

Early site preparation helps keep welding and grinding bay installation straightforward and reduces the risk of delays during delivery.

Before installation, builders and contractors should confirm that the relevant work area is accessible and that key project dimensions, finished floor levels, adjoining construction and service locations have been coordinated against the approved shop drawings.

Depending on the project, preparation may include:

• confirming final bay dimensions and layout

• checking finished floor levels and clearances

• confirming suitable fixing surfaces and support locations

• coordinating openings, access points and adjoining building works

• confirming equipment positions and workstation locations

• coordinating mechanical services for fume extraction where required

• providing suitable delivery access to the installation area

• allowing appropriate storage space if components are supplied in kit form

Where Flexshield is arranging installation, site conditions and access requirements should be confirmed before installation is scheduled. Where components are supplied in kit form, Flexshield can provide the relevant drawings and installation information to support coordination on site.

Project-specific requirements can vary, so site preparation should always be reviewed against the approved drawings and project documentation before installation begins.

Project process and lead times

Flexshield welding and grinding bay projects generally move through a series of planning, approval, manufacture and installation stages. Understanding this sequence early can help builders and contractors allow appropriate time within the construction programme.

A typical project may include:

• review of the workshop layout and project requirements

• preparation of shop drawings or project-specific layout drawings

• review and approval of drawings

• manufacture of the required components

• delivery to site

• installation by the builder or contractor, or installation arranged by Flexshield where required

Indicative manufacturing timeframes vary depending on the selected products, project size and current production schedules.

As a general guide, complete acoustic welding or grinding bays may require approximately 4 to 6 weeks for manufacture following sign-off of the shop drawings. Weldflex™ welding strip curtains, Weldflex™ welding sheet curtains and FlexWeld floor mats may generally require around 2 to 3 weeks.

These timeframes are indicative only and should be confirmed with Flexshield before procurement or construction programme dates are finalised. Allowing time for shop drawing review and approval before manufacture begins is also important when planning the overall project schedule.